Starting with customer specifications, our Foundry Methods engineers convert 2D drawings into 3D models, optimizing for castability using machining allowances and modifications. We use Casting Simulation software to refine techniques and avoid costly trial runs.

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Our metallurgists then perfect metal compositions and ensure quality with rigorous lab testing, providing full traceability of each batch. They also design custom metals for specific needs.

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Patterns are crafted by skilled tradesmen in our Pattern Shop from materials like wood, plastic, or styrene foam. These patterns are used to create hard sand moulds on the moulding floor. Scrap metal is melted in high-temperature furnaces, poured into moulds, and allowed to cool. After cleaning and shot-blasting, castings are heat-treated, tested, and either dispatched or sent for further processing in our Machine Shop.

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Furnace Capacity​

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• Whiting Arc Furnace: 3,300kg

• Pillar Induction Furnace: 2,000kg

• Inductotherm Induction Furnace: 400kg

• Inductotherm Induction Furnace: 300kg

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Melt Capacity​

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• Iron: 3,300kg

• Steel: 2,000kg

• Specialty Stainless Steel: 400kg

• Non-Ferrous Metals: 300kg​